Preventive Maintenance Planner (Manufacturing)

Location: Pasir Gudang

Job ID: MRU8

Specialization: MANUFACTURING OR PRODUCTION OPERATIONS

Job description:

Asset Management & Maintenance Planning 



  • Prepare preventive maintenance (PM) plans for all plant equipment based on criticality analysis.

  • Schedule maintenance activities by coordinating required resources, including spare parts, manpower, tools, and timelines; conduct maintenance planning meetings as required.

  • Maintain complete and accurate records of maintenance plans and equipment history, including work performed, materials used, costs, manpower, time spent, contractors, manuals, brochures, and other relevant documentation.

  • Track and document unplanned maintenance activities and breakdown repairs; prepare technical drawings of equipment parts for reference when required.

  • Analyze and evaluate maintenance effectiveness, including PM compliance rate, quality of maintenance work, maintenance man-hour utilization, condition monitoring results, and spare parts consumption (fast-moving, slow-moving, insurance, and OPEX items).

  • Generate and analyze equipment downtime and stoppage ranking reports; prioritize maintenance actions to address major contributors to downtime and initiate root cause analysis for significant equipment failures.

  • Prepare backlog reports, analyze pending work orders, and reschedule maintenance activities based on priority; regularly prepare and update daily and weekly maintenance schedules.

  • Monitor and analyze utility consumption (fuel, electricity, air, and water) to improve operational efficiency and yields; recommend corrective actions to supervisors or superintendents.

  • Prepare weekly and monthly maintenance reports with analysis and variance explanations.

  • Monitor and ensure effective implementation of spare parts management and tools management programs to maintain optimal inventory levels and ensure efficient task execution.

  • Analyze inventory levels and forecast required consumables and wear-and-tear parts.

  • Manage fixed manufacturing expenses related to maintenance, including repair costs, manpower deployment, capital expenditure (CAPEX), and operational expenditure (OPEX).


Machine Knowledge & Application 



  • Interpret machine designs, technical specifications, operation manuals, and spare parts requirements to support preventive maintenance planning.

  • Develop and maintain machine equipment manuals and troubleshooting guides.

  • Support machine installation, commissioning, and handover activities.

  • Provide technical training and support for maintenance programs and personnel.

  • Analyze machine failures using structured problem-solving tools and techniques to eliminate recurring breakdowns.

  • Formulate corrective and preventive actions to resolve complex production and equipment issues.

  • Detect early signs of machine irregularities and perform basic troubleshooting and corrective maintenance when required.


Project Management



  • Provides recommendation of works and estimates.

  • Participates in biddings and technical evaluation of equipment.

  • Executes project plan based on agreed timeline.

  • Effectively monitor project status, evaluates services of contractors prior to turnover to process owner and plant cost effective use of resources and deployment services.


People Management 



  • Strictly implements administrative policies and guidelines, such as Good Manufacturing Practice and other Quality Systems to promote discipline and proper work attitude to all maintenance personnel

  • Identifies training needs and conducts in-house training programs, recommends outside training course whenever necessary.

  • Determines the appropriate manning complement and organizational structure for the department.

  • Address people concern that may arise in the implementation of management plans, changes and directions.

  • Facilitate performance discussion and coaching to employees.


What We’re Looking For:



  • Bachelor’s degree in Engineering or a related field.

  • Minimum 5 years’ experience in a food manufacturing environment, with at least 2 years in a supervisory or executive role.

  • Strong knowledge of SAP or similar systems, maintenance planning, and asset management.

  • Ability to guide and supervise a team in electrical, mechanical, and instrumentation maintenance tasks.

  • Understanding of food manufacturing regulations, GMP, FSMS, and operational principles.

  • Strong analytical, problem-solving, and continuous improvement skills, with the ability to work under pressure and minimal supervision.



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